FRACTIONATION PLANT
Fractionation is the process where the crystallization of saturated triglyceride takes place in mechanical equipment called the crystallizer. Crystallized oil is further passed through a filter where the separation of solid and liquid phases takes place. The solid phase remains in the chamber. The liquid phase comes out through the taps and is collected in the storage tank.
The entire process takes place in several steps which include: Oil heating, oil charging, crystallization, filtration, squeezing and cleaning of filter.
Salient features of Mepl Crystallizers for palm oil dry fractionation:
Large heat transfer area concerning the oil charge in the Crystallizers i.e 10 sqm. per ton of oil.
The optimal position of the heat exchange surfaces with regard to the impellers and therefore to the oil circulation in the vessel.
All parts of the processed oil are driven too close to the heat exchange surfaces. The cooling programme is accurately followed. At the end of each cooling step, the temperature difference between cooling water and oil is close to 1’C.
The duration of the crystallization process for either the crude palm oil or the RBD is 5 hours for any size of cooler/ crystallizer from 2 to 26 tons charge.
Advantages of Palm Oil Dry Fractionation Plant
Conventional palm oil has limitations in certain applications, such as in the production of bakery fats, chocolates, and margarine. Fractionated palm oil, obtained through oil fractionation, is a solution to this problem.
A palm oil dry fractionation plant offers various benefits to the food industry. Here are some of them:
- 1. Improved functionality: Fractionated oil has improved functionality compared to conventional palm oil. It has a higher melting point, which makes it suitable for use in high-temperature applications such as frying and baking.
- 2. Enhanced stability: The removal of certain triglycerides during fractionation increases the oxidative stability of the oil. This makes fractionated oil less susceptible to rancidity, prolonging its shelf life.
- 3. Better texture: Fractionated oil has a smooth and creamy texture that enhances the mouthfeel of food products such as chocolates and margarine.
- 4. Cost-effective: Fractionated oil is cost-effective, making it an ideal ingredient for manufacturers looking to reduce costs without compromising on quality.
A palm oil dry fractionation plant is an essential investment for manufacturers in the food industry. The benefits of palm oil that are fractionated extend beyond improved functionality, enhanced stability, and better texture, including cost savings as well.
Why Mepl?
Mepl is your go-to partner for setting up a state-of-the-art fractionation plant. We specialize in designing and manufacturing equipment for the fractionation of palm oil, producing high-quality fractionated palm oil with improved functionality, enhanced stability, and better texture. With our expertise in oil fractionation and our cutting-edge technology, we can help you achieve maximum efficiency and profitability in your production process. Contact us today to learn more about our services and how we can help you with your fractionation plant needs.